In the Precision Shaft Die Casting Processing process, optimizing process parameters is the key to improving production efficiency. Here are some suggestions for optimizing process parameters to increase production efficiency:
In-depth study of die-casting materials: First, it is necessary to have an in-depth understanding of the properties of the die-casting materials used, such as melting point, fluidity, solidification characteristics, etc. These properties will directly affect the selection of the die-casting process and the setting of parameters.
Precise control of injection speed: Injection speed is an important factor affecting filling time and casting quality. For castings with larger mass, the injection speed is slower and the filling time needs to be appropriately increased; while for small and thin-walled castings, the delay time of the first speed is shorter and the second speed is longer to optimize the filling effect.
Optimize mold opening time: The length of mold opening time directly affects the production cycle. A reasonable mold opening time needs to be set based on the wall thickness of the casting and the complexity of the mold. For molds with thin walls or complex structures, the mold opening time needs to be appropriately extended.
Adjust the ejection delay time: On the premise of ensuring that the product is fully solidified and does not stick to the mold, try to shorten the ejection delay time to reduce the production cycle.
Adjustment of compaction movement parameters: The compaction movement is designed to compact the metal and make the casting structure dense. When adjusting, the pressure indication of the injection pressure gauge should be observed to ensure that it rises evenly in a diagonal line during the compaction movement, and that there is no looseness in the die-casting product.
Application of automation technology: The introduction of automation technology, such as robots, sensors, etc., can monitor and adjust process parameters in real time, improving the stability and efficiency of the production process.
Digital production: Through the digital platform, the production process is digitized and various parameters in the mold manufacturing, casting and processing processes are monitored in real time, thereby achieving precise control and optimization of process parameters.
Continuous improvement and feedback: During the actual production process, production data should be continuously collected and analyzed, problems should be discovered in a timely manner and process parameters should be adjusted. At the same time, a feedback mechanism is established to feed back problems and improvement suggestions in the production process to relevant departments and personnel to promote the continuous optimization of process parameters.
Through the above measures, the process parameters in the Precision Shaft Die Casting Processing process can be optimized, thereby improving production efficiency and reducing production costs.
